“Standby Generator” Operation, Testing, Maintenance and Troubleshooting

18-19 Dec, 2017, Parkroyal Kuala Lumpur

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HJ. ROZALI BIN AYED has over 49 years of field experience in electrical engineering, and he currently serves as Technical Director for Karo Engineering Services specialized in installation, testing and maintenance of electrical installation. Throughout his 49 years of careers in the field of electrical engineering, he has held numerous positions such as Senior Chargeman, Senior Technician, Foremen, Assistant Engineer, Project Manager, Facility Manager, Consultant Engineer, Technical Advisor, and has served for both the public (Jabatan Kerja Raya Malaysia) and private sectors.

He also possesses a great wealth of experience in teaching, lecturing, consulting for over 38 years, and he is currently engaged with the Construction Industrial Development Board of Malaysia (CIDB) as a Valuation Officer for the Site Supervisory Certifications in electrical construction works. In addition he is officially recognized as Train The Trainer (TTT) awarded by Pusat Sumber Manusia Berhad (PSMB).

He has also passed special government examination to be qualified as Assistant Electrical Engineer, holder of Diploma Skills Malaysia in the field of “Electrical Technology” awarded by Jabatan Pembangunan Kemahiran Malaysia/Kementerian Sumber Manusia Malaysia. Holder of Professional Certification as Competent Electrical Engineer (supervisory), Competencies certifications as Chargeman Category B4 – 33kV and Wireman Category PW4 Three - Phase Testing and Endorsement awarded by Energy Commission of Malaysia. He has successfully attended Technical and Industrial Training organized by the Association of Overseas Technical Scholarship (AOTS), at NEC Corporation Tokyo, Japan (1984-1985), successfully attended User Training in Energy Management System (EnMS) – ISO 50001, and User Training in Fan Systems Optimization held in the year 2012 organized by Industrial Energy Efficiency for Malaysia Manufacturing Sector and collaborated with the United Nation Industrial Development Organization (UNIDO).

Venue Details

Parkroyal Kuala Lumpur
Jalan Sultan Ismail, Bukit Bintang,, 50250 Kuala Lumpur,
Phone : 03 2147 0088

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Contact us

Juliany,
03 2283 6109
juliany@ipa.com.my

Phoebe,
03 2283 6100
phoebe@ipa.com.my 

FOR CUSTOMISED IN-HOUSE TRAINING
Jane,
03 2283 6101
Jane@ipa.com.my

ADDRESS 
A-28-5, 28th Floor, Menara UOA Bangsar, 
No.5, Jalan Bangsar Utama 1, 
59000 Kuala Lumpur
www.ipa.com.my

OBJECTIVE

A standby generator is a back-up electrical system that operates automatically, within seconds of a utility outage an automatic transfer switch sensors the power loss, commands the generator to start and then transfer the electrical load to the generator. The standby generator begins to supply power to the loads.

 

After utility power resumes back, the automatic transfer switch transfers the electrical load back to the utility and signals the standby generator to shut off. It then returns to standby mode where it awaits the next outage.

 

To ensure a proper response to an outage, a standby generator has to be properly self-tests and extensively monitored, service and maintained. To implement the right approach of self-tests, service and maintenance, it must be done by the most relevant skills, competent and well trained personnel. This course is mainly focus on providing the most appropriate guidance on the daily operation, testing, maintenance and troubleshooting of standby generator.

AFTER ATTENDING THIS COURSE YOU WILL RETURN TO YOUR JOB…
  1. Monitoring the standby generator appropriately.
  2. Servicing and maintaining the standby generator in an effective manner.
  3. Identifying faults and troubleshooting.
  4. Being able to lengthen the life span of the standby generator.
  5. Minimizing downtime and cost of maintenance.
WHO SHOULD ATTEND
  • Most suitable and relevant to the technical personnel who are directly or indirectly involved in the management, operation and maintenance of standby generators, such as Managers, Engineers, Chargeman, Technicians, etc.
METHODOLOGY
  • Interactive Presentation
  • Case Studies
  • Discussions
  • Exercises
  • Questions and answers session.
  • Presentation shall be conducted in dual languages, English/Bahasa Malaysia
DAY 1: PRIME MOVER – DIESEL ENGINE
9.00
  • Introduction (Description of Standby Generator)
  • Types of Standby Generator
  • Basic Generating Principle
  • Diesel Engine and Its Operating Principle
10.45
  • Basic Principle Energy Conversion
  • Governor and Its Operating Principle
  • Battery and Battery Charger
  • Starting System
12.00
  • Cooling System (Cooled By Fan And Cooled By Radiator Water).
  • Diesel Engine Efficiency
  • Types of Engine (Natural Air Aspirated, Turbocharged, Supercharged)
  • Advantages of Turbocharged Engine
1:00 Lunch

2.00
  • Fuel System (Fuel Filter, Fuel Line, Fuel Pump, Bleeding Pump)
  • Engine Speed (No-Load Speed/ Load Speed)
  • Fuel Tank (Day Tank, Storage Tank, Fuel Tank Capacity, Fuel Transfer Pump
  • Lubrication System
3.45
  • Exhaust System
  • Engine Protection System
  • Maintenance of Engine
  • Engine Potential Problems, Root Causes and Troubleshooting
  • Generator Testing (Load and Off Load Test, Functional Test
5:00

End of Day 1

DAY 2: ALTERNATOR
9.00
  • Alternator and Basic Operating Principle
  • Types of Alternator (Revolving Field Stationary Armature – Modern Type)
  • Basic Output Alternator (Single And Three Phase)
  • Rating of Alternator
10.45
  • Exciter and Its Basic Working Principle
  • Automatic Voltage Regulator (AVR) and Its Basic Working Principle
  • Transformer Bypass
  • Output Cables.
12.00
  • Voltage Dip and Effects of Voltage Dip
  • Why The Prime Mover (Engine) Speed Reduced When The Generator Is Connected To The Load?
  • No-Load Speed.
1:00 Lunch

2.00
  • Testing Of Alternator (Insulation Test, Load and Off-Load Test).
  • Alternator Potential Problems, Root Causes and Troubleshooting
  • Alternator Protection System.
3.45
  • Automatic Mains Failure Board (AMFB)
  • Generator (Alternator) Earthing System (Neutral Earth Point, Frame Earth)
  • Daily Operation and Maintenance.
5:00

End of Course