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(MC) Practical Production Planning And Control

24-25 Aug, 2022, AC Hotel Kuala Lumpur by Marriott (Formerly known as Vistana Kuala Lumpur)

IPA Training is Registered with

Venue Details

AC Hotel Kuala Lumpur by Marriott (Formerly known as Vistana Kuala Lumpur)
9, JALAN LUMUT OFF JALAN IPOH, 50400 KUALA LUMPUR, MALAYSIA - 50400

https://www.marriott.com/en-us/hotels/kulka-ac-hotel-kuala-lumpur/overview/?scid=45f93f1b-bd77-45c9-8dab-83b6a417f6fe&y_source= 1_MTQ2NDU5MDEtNDgzLWxv Y2F0aW9uLndlYnNpdGU%3D


Phone : (603) 4042 8000

Contact us

FOR COURSE DETAILS

Juliany,

Office: 03 2283 6109

Mobile: +60 122281247

juliany@ipa.com.my

Phoebe,

Office: 03 2283 6100

Mobile: +60 193637822

phoebe@ipa.com.my

Bee Teng,

Office: 03 2282 6112

Mobile: +60 172566121

beeteng@ipa.com.my

FOR CUSTOMISED IN-HOUSE TRAINING

ADDRESS

A-28-5, 28th Floor, Menara UOA Bangsar,
No.5, Jalan Bangsar Utama 1,
59000 Kuala Lumpur

FOCUSING ON
  • Module 1: Introduction To Production Planning And Control
  • Module 2: Production Scheduling
  • Module 3: Aggregate Planning And Capacity Planning
  • Module 4: Inventory Management
  • Module 5: Material Requirement Planning
  • Module 6: JIT and Lean Operations
  • Module 7: Maintenance
INTRODUCTION
Effective Production Planning and Control is important for an organization today especially with operations becoming high in variety and low in volume. This training will look at how effective an operation utilizes its resources and optimizes productivity. This course will emphasize on strategies on how to effectively manage different types of demands to achieve its 7 operations objective.
COURSE LEARNING OUTCOMES (CLO)
  1. Explain and comprehend an overall view of production planning, scheduling and control in an organization.
  2. Define and describe an overview and tools required to manage the production planning,scheduling and control in a manufacturing environment.
  3. Identify and improve manufacturing planning effectiveness.
  4. Identify and deal with all different production problems.
  5. Distinguish and achieve the 5 performance objectives of an operation.
WHO SHOULD ATTEND
This course is designed for Production Planners, Production Supervisors, Production Executives, and personnel involves in planning, scheduling and controlling of production
METHODOLOGY
This program will be conducted with interactive lecture, examples, group and individual discussions, and practical exercises
DAY 1
9:00

MODULE 1: INTRODUCTION TO PRODUCTION PLANNING AND CONTROL

  • What is Planning and Control
  • Key Production Planning and Control issues (PPC)
  • The performance objectives of PPC
  • The PPC process
  • Inputs of PPC
  • Elements of a good forecast
  • Group discussion


10.45

 MODULE 2: PRODUCTION SCHEDULING

  • Scheduling
  • Gantt Chart
  • Plant Loading
  • Sequencing and its rule
  • Group exercise

 

1:00 Lunch
2:00

 MODULE 3: AGGREGATE PLANNING AND CAPACITY PLANNING

  • Capacity Planning
  • The importance of capacity decisions
  • Capacity planning and aggregate production plan
  • Design capacity, effective capacity and actual output
  • Steps in capacity planning
  • Strategies in capacity management
  • The chase and level capacity management models
  • Group discussion

 

3:45

MODULE 4: INVENTORY MANAGEMENT

  • Types of inventory
  • Functions of inventory
  • Objective of inventory
  • The ABC analysis
  • Economic production quantity
  • Inventory management strategies
  • Case study

 

5:00 End of Day 1
DAY 2
9:00

 MODULE 5: MATERIAL REQUIREMENT PLANNING

  •  What is material requirement planning
  • Independent and dependent demand
  • MRP Procedures
  • Inputs of MRP

 


10.45

MODULE 5: MATERIAL REQUIREMENT PLANNING (CONT.)

  • Bill of Material (BOM)
  • Master schedule
  • MRP processing
  • MRP II and ERP
  • Group discussion

 

1:00 Lunch
2:00

MODULE 6: JIT AND LEAN OPERATIONS

  • Goal of JIT
  • Philosophy of JIT
  • Sources of waste
  • JIT building blocks
  • The Push/Pull system
  • Benefits of the JIT system
  • Group Exercise

 

3:45

MODULE 7: MAINTENANCE

  • Preventive maintenance
  • Predictive maintenance
  • Total productive maintenance
  • Cost of maintenance and down time
  • Group discussio

 

5:00 End of Course